The entire 5S system was a guided processor that followed into the limelight for streamlining the facilities. Mainly developed in Japan, the 5S system depends on five vital elements or phases considered across the framework of boosting the processes across production lines that involve sorting, setting in order, shining, standardizing, and sustaining.
Today, we will explore how implementing shadow board cleaning stations can be effective enough to help you attain your business goals.
Reduce time searching for tools with a Shadow Board.
Numerous businesses have become extremely busier in terms of delivering the products or the services right to the client across their internal processes while controlling the real suffering. It is quite true in terms of controlling tooling. Across the teams of the busy factories would often share their tools whenever there was no clear location for the tooling as the process becomes tough in terms of tracking down the tools that are in demand, leading to more frustration and the loss of time for users spending non-value-added time in search for the tool. Placing the parts and the tools on the shadow board indicates that the tool is visible to all and easier for the user to save their user time while they invest in searching.
Reduce SMED machine part changeover times.
The Shadow Board’s use for the different SMED processes enables a visual confirmation before the equipment or machine is stopped, with the different changeover parts made ready and available before the machine is turned off. This would help reduce the downtime involved with the machine, which would help minimize the time undertaken to finish this changeover to a single moment.
Follow key Lean 5S principles.
The integration of the 5S into your business initially is never easy since the operators have to think differently to stay prepared for modifying the behaviors that might have, in numerous instances, consumed years of formation techniques. Using the Shadow Board will help support the introduction of the 5S processes by streamlining the operations for the operators following the core principles.
Integrate Visual Management into your workplace.
Whenever visual management is used and properly integrated into the workplace, it becomes easier to read the workplace thoroughly. Visitors often walk up to the designated workplace to learn about the things taking place, how the performance is, the manner in which the process gets performed, and the items required for performing this key process.
Storing the equipment and tools with the help of the Shadow Board would help with the last point to ensure that the tools required for performing these processes would clearly identify and locate the station. Visual management intends to trigger the action within the processes in times of the shadow of the missing tool, triggering the operator or the user into placing the tool getting used; however not required at all times back at the Shadow Board covering the shadow.
Increase the lifespan of tooling and equipment with a Shadow Board.
Initially it has the right feedback out of numerous clients rolling out the Shadow Boards throughout the businesses that they have minimized the expenses of the consumables and tooling. Whenever the tools have a home, mainly a visual one, then you will likely miss out on the tools. Whenever the culture is the right one, using Shadow Boards indicates that an effort is made to locate the missing out on the tool. Without the use of the Shadow Board, one would seamlessly give up ordering a new item.
Additionally, the storage of tools and equipment across the shadow board indicates that whenever they are not in use, the items are stored safely without any contamination from the impacts through the different tools that are opted out on them while also being noted in the drawers. It offers you peace of mind to the company where the equipment gets calibrated carefully or safely, which is an important thing to look out for.
Conclusion
The shadow board cleaning station offers better contamination of the plans, indicating the color-coding that gets appropriately followed, with the ability to identify the missing tools, allowing a safer environment. The shadow boards form the ideal solution for creating visual systems for the tools whenever done appropriately, helping you meet the criteria of 5S.
